In this way we can instantly identify order statuses and our engineer’s interaction with each part of the process.
Our process steps are timed, outputting data to allow management to easily optimize process flows and identify areas where further improvements can be made.
This is especially critical for the more complex units such as E Bikes where the number of parts and testing required are greater and require different skill sets in assembly.
Staff undergo constant and specific training programs on a range of skills and these are recorded in their electronic profile.
We always ensure that only staff trained for the assembly of a type of bicycle or component are assigned to work in that area.
This significantly increases production efficiency and output whilst reducing production errors and wastage.
Painting & Decaling
For the most efficient and stable production we have invested in advanced, fully automated systems wherever possible. All our mass market frames are delivered through automated (AGV=automated guided vehicle) conveyors to our robotic paint shop, where our automated robotic painting arms deliver perfect, efficient painting.
For more customized products we have separate hand painting and decaling shops that cater to higher end products or those with smaller quantities and more complex requirements.